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Mistake Proofing

Introduction

bulletDo you rely on operator vigilance for avoid mistakes?
bulletDo you catch the mistakes or prevent it from happening?
bulletDo you know everyone can and should practice poka yoke in the workplace?
bulletDo you know that poka yoke is easy and cheap to install?
bulletDo you know that poka yoke reduces your error costs?

Poka Yoke (pronounced poh-kah yoh-kay) is a quality management concept developed by a manufacturing engineer named Shigeo Shingo. Poka means inadvertent errors and yokeru means to avoid. Thus, Poka Yoke translates to avoiding inadvertent errors. Poka Yoke prevents human errors from occurring in the production line. Poka Yoke is sometimes called “fool-proofing” or “mistake proofing”.

The main objective of poke yoke is to achieve zero defects. Poka Yoke is more of a concept than a procedure. Thus, its implementation is governed by what people think they can do to prevent errors in their workplace, and not by a set of step-by-step instructions on how they should do their job.

Poka Yoke is implemented by using simple objects like fixtures, jigs, gadgets, warning devices, paper systems, and the like to prevent people from committing mistakes, even if they try to! These objects, known as Poka Yoke devices, are usually used to stop the machine and alert the operator if something is about to go wrong.

Benefits Of Attending The Course

The course enables the delegates to:

bulletUnderstand Poka Yoke.
bulletPrevent mistakes from happening in the first place.
bulletFind ways of reducing operator error.

Who Should Attend?

Poka Yoke is particularly useful for those involved in controlling or managing production processes. It will be most appropriate for those involved in Design, Quality, R&D, Reliability, Maintenance, Engineering, Manufacturing and Production. Teams are encouraged to attend for maximum benefit.

Brief Course Outline

Day 1 (AM) Day 1 (PM)

Introduction

bulletWhat is Poka Yoke
bulletConcept or Procedure
bulletObjective of Poka Yoke

Common techniques

bulletExample 1
bulletExample 2
bulletExample 3
Day 2 (AM) Day 2 (PM)

Application of Poka Yoke

For a problem that occurs in your company, conduct the steps taken to identify the problem and solutions.

Application of Poka Yoke

Present your team-work results.

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Last modified: 06/18/04