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Pre-Launch Control Plan

Introduction

Pre-launch Control Plans are a description of the dimensional measurements and material and functional tests that will occur after prototype and before full production. The pre-launch control plan should include additional product/process controls to be implemented until the production process is validated. This Pre-Launch Control Plan mirrors the Production Control Plan with the addition of any quality checks that ensure a high degree of initial quality. The Pre-Launch Control Plan should verify the effectiveness of the Production Control Plan. The purpose of the pre-launch control plan is to contain potential non-conformances during or prior to initial production runs. Examples are:

bullet More frequent inspection
bullet More in-process and final check points
bullet Statistical evaluations
bullet Increased audits

Benefits Of Attending The Course

The course enables the delegates to:
bullet Understand the Control Plan process
bullet Correlate the Control Plan process with the APQP cycle
bullet Identify how Control Plans benefit your organization
bullet Learn to construct a Control Plan

Who Should Attend?

Quality assurance, engineering, and other process personnel responsible for preparing control plans.

Brief Course Outline

Day 1 (AM) Day 1 (PM)

Introduction

Basic Introduction to FMEA

Control Plan Methodology

Control Plan Introduction

Control Plan overview (Flow Diagram)

Control Plan preparation

Basic documentation

bulletCritical characteristics
bulletProcess flow diagram
bulletDesign FMEA
bulletProcess PMEA
bulletControl Plan
Day 2 AM Day 2 PM

Design Control Plan Journey

bulletUnderstanding manufacturing process
bulletEstablish capability
bulletDevelop process controls
bulletImplement & Improve

Managing Design Control Plan

bulletProcess flow
bulletContinuous improvement

The Control Plan

bulletPrototype
bulletPre-launch
bulletProduction

Difference between FMEA & Control Plan

Control Plan Sheet

bulletExplanation of basic terms in the sheets
bulletPre-launch process
bulletElements of Pre-launch Control Plan
bulletDesign Control Plan for Pre-launch
bulletWorking examples

Benefits of Implementing Pre-launch Control Plan

 

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Last modified: 06/18/04