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Production Control Plan

Introduction

The production control plan is a written description of the systems for controlling parts and processes. The production control plan is a living document and should be updated to reflect the addition/deletion of controls based on experience gained by producing parts.  The production control plan is a logical extension of the pre-launch control plan. Mass production provides the producer the opportunity to evaluate output, review the control plan and make appropriate changes.

Benefits Of Attending The Course

The course enables the delegates to:
bullet Understand the Control Plan process
bullet Correlate the Control Plan process with the APQP cycle
bullet Identify how Control Plans benefit your organization
bullet Learn to construct a Control Plan

Who Should Attend?

Quality assurance, engineering, and other process personnel responsible for preparing control plans.

Brief Course Outline

Day 1 (AM) Day 1 (PM)

Introduction

Basic Introduction to FMEA

Control Plan Methodology

Control Plan Introduction

Control Plan overview (Flow Diagram)

Control Plan preparation

Basic documentation

bulletCritical characteristics
bulletProcess flow diagram
bulletDesign FMEA
bulletProcess PMEA
bulletControl Plan
Day 2 AM Day 2 PM

Design Control Plan Journey

bulletUnderstanding manufacturing process
bulletEstablish capability
bulletDevelop process controls
bulletImplement & Improve

Managing Design Control Plan

bulletProcess flow
bulletContinuous improvement

The Control Plan

bulletPrototype
bulletPre-launch
bulletProduction

Difference between FMEA & Control Plan

Control Plan Sheet

bulletExplanation of basic terms in the sheets
bulletPre-launch process
bulletElements of Pre-launch Control Plan
bulletDesign Control Plan for Pre-launch
bulletWorking examples

Benefits of Implementing Production Control Plan

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Last modified: 06/18/04