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Mechanics

Car Door Fit

The optimization of complementary parts dimensions has been an area of much experimentation. Consider the case of a car body and door dimensions. Many engineers have tried to measure the dimension of the body ( z ) and the dimension of the door ( x ) to calculate the difference 

y = z - x 

and then set y to some value, usually a tolerance level. Is this a good method of optimization? 

No! Other similar areas include positioning of components on an X - Y table or component.

Is there a better method?

How do we do it? 

Our strategy is as follows:

Simply let 

  1. Function z approach its nominal value.
  2. Function x approach its nominal value.

If z and x share the same variables then re-parameterize z and x into a single performance measure.

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