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Process Engineering

Process Engineering

Yield Improvement

Many quality control activities measure the yield of a process. However, measuring the yield is not a good quality characteristic. Why is that so? 

Factors
Yield
Acceptable part
Factor level
A1
A2
40
70
A2 is better
B1
B2
30
90
B2 is better
C1
C2
30
40
C2 is better

Based on the yield results above, an engineer may choose factors A2, B2 and C2 as the optimum factor levels since these levels have the higher yield levels. Putting them together, the engineer experiences a bad yield. Why?

   

How do we do it?


Our strategy is as follows: 

From the results of particle size, clearly, the factors A2, B2 and C2 will result in low yield since the amount of fine particles will increase. 

Factors
Optimum
Factor Level
<15
15-50 
>50
A1
A2
60
0
40
70
0
30
A1 is better
B1
B2
70
0
30
90
0
10
B1 is better
C1
C2
60
0
30
40
10
60
C1 is better

Based on the particle size above, the engineer should identify factors that maximize the (15-50) part while minimizing <15 and  >50 part.

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